Palletizing Palette Palette Charts Explained Pictures

When you make a manual palletize or use an automated system, you want to ensure that you use the right pelletization formula to help you safely pack your product, reduce damage and return. If you wonder what the palletizing pattern is, it is basically the visual representation of the most optimized arrangement of products on the pallet that maximizes the uilization of space and ensures stability of the load.

How to calculate how many boxes can fit in the palette?

If you want to calculate how many boxes fit on a pallet, consider the dimensions of the cardboard, the type of cardboard and the number of cases in the load. The first rule is usually to place as many boxes as possible on the layer, without any overlap if it is not inevitable and accepts the manufacturer’s customer. Mutual patterns are used between different pallet layers to maximize stability. However, the same palette configuration (column stacking pattern) is used if the boxes are large (and stable) and if the load is based on each case (the load can be a press, it is transmitted at all edges of the case). The number of layers is determined to correspond either to the load of the pallet, the maximum load height of the unit (reacting or ergonomic restrictions), or the number of cards that the customer needs per load unit.

Palletizing Patter’s Graphs

There are several patterns of pallets that you can choose from, in this section we present to you 7 palette load configurations that we considered optimal.

1. A patterned pattern

When stacking containers in a vertical arrangement is one of the problems of maintaining the burden during transport. As a result, many people use a mutual pattern that “locks” containers in place by amazing their positions.

This pattern is ideal for a product that you must safely stack. It is often used for heavier loads.

2. A partially connected pattern

In a partially interconnected pattern, the boxes of small and medium -sized enterprises overlap, but not all. It consists of a base layer plus the connected upper layer to which the columns are connected. Compared to a completely interconnected structure, this improves the power of each vertically aligned layer by up to 45%. Partially interconnected patterns are best for loads and products that require as much stability as possible.

3. A block pattern or a split block

The block formula is the pale formula of the column arrangement. Each box is stacked on the upper part of one below it in the same sequence. This method works for certain items, but lack of blocking can cause them to drop. Everything depends on what you are patating.

The variation of this pattern is a divided block that includes diving of the pallet into two sections. The first part is the central column of boxes that hold all the containers together. Around this column there is a second section where the boxes are stacked on top of each other, as in a block pattern.

This is useful for products of different sizes because it is present from overthrow.

4. A brick pattern

With a brick pattern, you are not enough for cartons in the same way as the column arrangement. Rather, you collect them on the other, alternately between layers such as a brick wall.

One of them is that the weight distributes the weight at the weakest point of each cardboard. We do not recommend using this method for heavy loads because it lays too much stress on the bottom layer.

5. The pattern of a line or divided line

It is like a brick formula, but compared to it, each layer of 90 degrees. It provides further interconnection for stability, but is not as complicated as the winding formula (see below).

The divided line is a variant of this pattern that provides some further stability. With the line, you have a standard line design, but in each row you place one box in another orientation to lock the rest in place.

This is useful for products of different sizes because it is present from overthrow.

6. A sample of a pinwheel

The dirt is a connected pattern with some gaps that form a wheel -shaped box.

You can use this type of pattern if the product tends to move during transport. The gaps between the boxes allow a certain movement that may be beneficial depending on what you are patating.

It is also useful for products of different sizes because it is present from overthrow.

7. A column of stacked pattern

Column stacking increases the stability of the box by 25-30%. Evenly distracts the weight above the smartest point of each box.

One of the problems with this approval is that it binds to the links or shrinking packaging for stability – the structure itself does not provide any stability. They are the only thing that prevents the boxes from tumbling in transit sales, all the boxes are directly wearing.

The way to success with palletization is to plan. Experiment with different pallet layouts and see how they work. If you have heavy boxes, you will want to use a formula that supports special support, such as interconnected or windmill patterns. The size of the boxes is also important. If you paletize large boxes, you will need a formula that can accommodate them without sacrificing stability.

Finally, consider the contents of the boxes. If you are a fragile palletizing item, you will want to minimize movement to prevent damage. Here, for the examination, the wind formula does not have to be the best choice. Do not believe that you can set your paletization task and leave it once. You may need to change the patterns of pallets over time, allowing continuum to improve.

How can robots help with palletization

Robots have long been used for palletization in large manufacturing companies to optimize the transport process. These companies benefit from consistent movements of palletizing robots that save valuable seconds per pallet, leading to a significant increase in efficiency due to high transport volumes.

For smaller companies or companies with various products, robotic palletization is relatively new. Recently cooperating robots (Cobots) have allowed almost everyone to benefit from robotic palletization.

Cobots increases the eifted eiftering via:

• Consistency: Cobots perform the same task, the boxes are always correctly placed on a pallet and speed.
• Battery: Cobots place boxes with precise angles and maintain accuracy throughout the process.
• Ease of programming: Cobots can be easily programmed, which also allows those who make it easier to perform palletizing tasks to program them, making them flexible for changes in product lines.

Using automated palletization solutions can significantly optimize your paletization tasks and speed up your shipments.